Every company that has a power plant / production machine always wants its performance to be good and reliable in achieving maximum production results.
This requires maintenance / repair of production machines regularly or routinely every year to achieve perfect results.
From spartpart replacement, engine renewal, and repair. No wonder the company will spend a lot of costs (expenses) just to overhaul the production engine. Because the machine has a lifetime (age) so the machine must have maintenance and repair..
Engine overhaul is the engine repair needed in accordance with engine conditions and operating hours that have been passed by the engine, so that the performance of the engine or tool works well to achieve the desired engine performance..
In every project we accept, we are learning and investigation for make best procedure. We always care about Standard Operational Procedure for every single project. We care about Healthy and Safety Environment.
With our mission " working with hearts "Our Company serve every order from client or customer, we always take care with carefull and sincerity of heart
Wijaya Inti Sejahtera had many experience for doing Engine Overhaul for Top Overhaul, Semi Overhaul until General Overhaul with our engineering and technical, we had finishing many project from PLN Project, IPP, Multi National Company Project.
Top Overhaul (TO 6000 hours), Maintenance of 6000 hours of the top of the engine (cylinder head and above) which includes measuring, replacing or conduction of the components to get optimal operating conditions. Work - work performed on TOP Overhaul includes checking all parts among other parts of the unit:
- Inspection of all cylinder heads and other components.
- Inspection and measurement of one bearing and sliding bearing (metal) or according to the manufacturer's manual.
- Cleaning the generator
- Electrical equipment inspection
- Nurse cooler and inter cooler cooler examination.
- Vibration damper fluid check;Turbocharger inspection (overhaul if needed on time); Tightening of engine capability
Semi Overhaul (SO 12000 hours) Examination of 12000 hours of the connecting rod section above which includes measurement, replacement or conduction of worn components for optimal operation. work carried out on Top Overhaul includes checking all parts of the unit including:
Semi Overhaul for rounds "less than 750 rpm".
Major Overhaul (MO 18000 hours) Maintenance of 18000 hours of machine parts that cover the measurement, replacement or reconditioning work of worn components to obtain optimal operating conditions. work carried out on Top Overhaul includes checking unit parts including:
- Full cylinder head overhaul (cylinder head) and inspection of its components.
- Overhaul pistons, cylinders, bearings, turbochargers, cylinder blocks
To make it easier to carry out the work for the implementation, it can be seen from the type of maintenance that a maintenance calendar and type of work need to be added :
Type of Maintenance Calendar Work Type:
PO Daily 24
P1 Weekly 125
P2 2 Weeks 250
P3 Monthly 500
P4 Quarter 1500
P5 Semester 3000
P6 TO 6000
P7 SO 12000
P8 MO 18000



